Fruit Crush Filling Machine Manufacturer from Ahmedabad – Shiv Shakti Machtech

In today’s highly competitive food and beverage industry, automation, hygiene, and accuracy are crucial to maintaining brand trust and achieving economies of scale. One of the most vital steps in the packaging process is liquid product filling, especially for viscous and semi-viscous substances such as fruit crushes, purees, and syrups. When it comes to reliable, high-performance fruit crush filling machines, Shiv Shakti Machtech, based in Ahmedabad, India, stands out as a leading manufacturer, delivering state-of-the-art solutions tailored to industry demands.

Why Fruit Crush Filling Requires Specialized Machinery

Fruit crush, being thicker and often containing small pulp particles, demands machinery that can handle high-viscosity liquids without compromising on fill accuracy or speed. Unlike standard liquid fillers, machines used for fruit crush require positive displacement mechanisms, such as gear pumps or piston-based systems, along with wide nozzles to avoid clogging.

Shiv Shakti Machtech has been at the forefront of customized filling solutions, and our Fruit Crush Filling Machines are specially designed for:

Maintaining product consistency and hygiene
Handling a range of viscosities
Avoiding air entrapment during filling
Preventing dripping or spillage
Maximizing fill accuracy within ±0.2% tolerance

About Shiv Shakti Machtech – Engineering Excellence in Ahmedabad

Based in Ahmedabad, Gujarat, Shiv Shakti Machtech has emerged as a trusted name in the liquid filling and packaging machinery industry. With a team of experienced mechanical and automation engineers, we specialize in designing and manufacturing a wide range of filling machines for various industries, including:

Food & Beverages
Pharmaceuticals
Cosmetics
Agricultural Chemicals
Lubricants & Oils

All our machines are ISO 9001:2015 certified and built to comply with Good Manufacturing Practices (GMP) and international quality standards.

Features of Our Fruit Crush Filling Machines

Our fruit crush filling machines integrate the latest technologies and are designed for high-speed performance, easy maintenance, and complete automation.

1. Advanced Servo-Based Control System

Each filling head is independently driven by a servo motor, allowing accurate and consistent fill volumes, even for dense or pulpy products. This also makes the machine easily adjustable to different fill volumes without mechanical intervention.

2. Positive Displacement Gear or Piston Pumps

To handle thick and viscous fruit crushes, we use gear pump or piston filling mechanisms. These are designed for high-flow rates, ensuring smooth and clog-free operations.

3. CIP (Clean-in-Place) Ready Design

Hygiene is a top priority in food processing. Our machines are CIP-compatible, allowing for internal cleaning without the need for manual disassembly. This reduces downtime and enhances food safety.

4. Stainless Steel Construction

All contact parts are made of SS316, which is corrosion-resistant and food-grade. The frame and body use SS304 for strength, longevity, and easy sanitization.

5. No-Drip Nozzles & Anti-Foaming Filling

Specialized nozzles are designed to eliminate dripping and avoid foaming, which is crucial in maintaining the quality of packaged fruit crush.

6. High-Speed Operation

Our filling machines are available in configurations ranging from 2 to 8 heads, offering an output of up to 6000 bottles per hour, depending on the product and container size.

Customization Options

We understand that every fruit crush product and packaging line has different requirements. Shiv Shakti Machtech offers complete customization of our machines, including:

Fill volume adjustments (50 ml to 5 liters)
Number of filling heads
Container types: glass, PET, HDPE, jars, bottles, etc.
Neck centering guides for precision filling
Integration with capping, labeling, and shrink sleeve applicators

Industries We Serve

Our fruit crush filling systems are widely used across several verticals, including:

Juice & Beverage Manufacturing Units
Fruit Processing Plants
Organic Food Startups
Ready-to-Eat Food Packagers
Hotel and Catering Supply Chains

Technical Specifications

Feature	Details
Filling Range	50 ml to 5000 ml
Filling Accuracy	± 0.2%
Machine Type	Servo + PLC Controlled
Number of Heads	2, 4, 6, 8 (Customizable)
Construction Material	SS316 (Contact), SS304 (Body)
Control System	Siemens / Delta PLC with HMI
Operation Mode	Automatic / Semi-Automatic
Power Supply	3 Phase / Single Phase
Compressed Air Requirement	Optional (for automation)
CIP System	Integrated
Output Capacity	Up to 6000 bottles/hour

Integration with Complete Packaging Lines

In addition to filling machines, we provide complete turnkey packaging solutions. These include:

Bottle rinsing machines
Automatic capping units
Label applicators (front, back, wrap-around)
Shrink tunnels and sleeve applicators
Conveyors and bottle unscramblers

Each component is synchronized with the master control system to ensure smooth, coordinated operation across the entire line.

Case Study: Leading Fruit Processor in Maharashtra

A prominent fruit processing unit based in Maharashtra required an end-to-end solution to fill, cap, and label their range of mango, guava, and mixed fruit crushes. Shiv Shakti Machtech designed and installed a 6-head servo-based gear pump filling system, integrated with an automatic capper and labeling machine. The system delivered:

95% increase in throughput
Zero spillage during production
Changeover time reduced to 8 minutes
ROI achieved in under 4 months

The client was able to meet increased seasonal demand efficiently while maintaining top-notch hygiene and consistency.

Why Choose Shiv Shakti Machtech?

✅ Made in India, Built for the World

We manufacture every machine in our Ahmedabad facility using world-class components, and export globally with CE certifications and strict QC protocols.

✅ Engineering & Innovation

With an in-house R&D and automation team, we constantly innovate to provide high-speed, space-saving, and energy-efficient machines.

✅ Exceptional After-Sales Support

We provide 24/7 service support, online diagnostics, on-site training, and spare parts availability, ensuring peace of mind for our customers.

✅ Client-Centric Customization

From product trials to commissioning, we work closely with clients to design machines that perfectly align with their production needs and budget.

Client Testimonials

“The fruit crush filling machine from Shiv Shakti Machtech revolutionized our production. Not only did our efficiency improve, but we also reduced product loss significantly. Their after-sales service is top-notch.”
— Operations Manager, Juice Manufacturing Plant, Kerala

“We were looking for a reliable filling solution that could handle thick fruit pulp. The machine delivered by Shiv Shakti Machtech exceeded our expectations in both performance and hygiene standards.”
— Founder, Organic Food Startup, Himachal Pradesh

Global Reach – Exporting Quality Worldwide

Our fruit crush filling machines are not only trusted across India but are also being exported to markets in:

Middle East
Africa
Southeast Asia
Europe
South America

We provide complete export documentation, technical manuals, installation videos, and remote setup assistance to ensure smooth international deployments.

How to Choose the Right Fruit Crush Filling Machine

Choosing the right machine depends on several factors, such as:

Product viscosity and texture
Filling volume and container type
Production output requirements
Level of automation desired
Budget constraints

Our team offers free consultation and product trials to help you identify the best model for your application.

Conclusion – A Trusted Partner for Fruit Crush Filling Automation

If you are looking for a high-performance, hygienic, and scalable fruit crush filling machine, Shiv Shakti Machtech from Ahmedabad is your ideal partner. With over a decade of experience, cutting-edge engineering, and a commitment to customer satisfaction, we provide machinery that delivers precision, reliability, and long-term value.

Invest in automation that transforms your production. Choose Shiv Shakti Machtech for all your fruit crush filling machine needs and experience the difference of working with a leader.

To schedule a demo or get a quote, contact our sales team today.

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