Buffalo Ghee Filling Machine Manufacturer from Ahmedabad

 

Buffalo Ghee Filling Machine Manufacturer from Ahmedabad – Shiv Shakti Machtech

In today’s fast-paced food processing industry, maintaining the purity, consistency, and hygiene of high-value products like buffalo ghee is paramount. As consumer demand for dairy products increases, so does the need for precise, automated, and efficient packaging machinery. Among the key players in this evolving market, Shiv Shakti Machtech, based in Ahmedabad, Gujarat, stands out as a leading Buffalo Ghee Filling Machine Manufacturer, delivering top-tier technology, performance, and reliability across India and international markets.

This detailed article explores the features, benefits, and applications of buffalo ghee filling machines, with a particular focus on Shiv Shakti Machtech’s industry-leading solutions tailored for dairy producers, cooperative milk societies, food processing companies, and packaging lines.

Why Buffalo Ghee Requires Specialized Filling Equipment

Buffalo ghee is a semi-viscous, heat-sensitive, and premium dairy product that requires careful handling during packaging to retain its taste, texture, and nutritional value. Unlike water-based liquids or thicker pastes, ghee’s consistency changes with temperature, which means it must be maintained at a specific temperature for accurate filling. This creates the need for a specialized filling machine that supports:

  • Temperature control systems

  • Non-drip filling nozzles

  • Hygienic, food-grade contact parts

  • Precision volumetric filling

  • Fast and clean filling cycles

Shiv Shakti Machtech’s Buffalo Ghee Filling Machines are designed to meet these requirements with exceptional engineering and process control.

About Shiv Shakti Machtech – A Trusted Name in Filling Machinery

Established in Ahmedabad, Gujarat—a thriving hub for packaging machinery—Shiv Shakti Machtech has earned a reputation for manufacturing state-of-the-art filling, labeling, capping, and packaging machines. Their expertise spans across multiple industries, including dairy, edible oils, food & beverages, pharmaceuticals, agrochemicals, and cosmetics.

The company combines innovation, automation, and customization to provide cost-effective, high-performance machines with durable stainless steel construction, servo systems, PLC-based automation, and user-friendly interfaces. With a growing presence across India and exports to various countries, Shiv Shakti Machtech is a preferred partner for automated dairy packaging solutions.

Features of Shiv Shakti Machtech’s Buffalo Ghee Filling Machine

Shiv Shakti Machtech offers highly advanced Buffalo Ghee Filling Machines equipped with modern features tailored to handle the complexities of semi-viscous liquids. Below are some standout features of these machines:

1. Servo-Based Gear Pump Technology

At the core of the filling mechanism is a servo-driven gear pump system that provides accurate control over the filling volume and speed. This results in precise fills even for varying container sizes and ghee viscosities.

2. Temperature-Controlled Filling System

To maintain ghee in a liquid state during filling, the machine includes built-in heating jackets and temperature control units. This prevents solidification and ensures smooth, uninterrupted filling.

3. Multiple Filling Heads

The machine is available in configurations from 2 to 8 filling heads, based on the customer’s output requirements. More heads translate into higher productivity without compromising fill accuracy.

4. Contact Parts in SS316

All parts in contact with buffalo ghee are made from SS316 food-grade stainless steel, ensuring hygiene, corrosion resistance, and compliance with FSSAI and GMP standards.

5. No-Container-No-Fill System

To avoid spillage and waste, the machine is integrated with a no-container-no-fill safety mechanism, ensuring filling only occurs when containers are correctly aligned under the nozzle.

6. Anti-Drip, Diving Nozzles

The specially designed anti-drip nozzles and diving heads eliminate air bubbles and leakage during filling, essential for maintaining packaging cleanliness and product integrity.

7. User-Friendly PLC and HMI Interface

An intuitive touch-screen HMI panel paired with a robust PLC control system enables easy setting adjustments, batch tracking, and system diagnostics for improved operational efficiency.

8. Wide Range of Bottle and Jar Compatibility

These machines can handle various container shapes and sizes including PET jars, glass bottles, tin containers, pouches, and wide-mouth plastic jars—offering flexibility to packaging lines.

Technical Specifications

ParameterSpecification
Filling Capacity100 ml to 5 liters (customizable)
Output SpeedUp to 60 containers per minute (depends on model)
Filling Accuracy±0.5%
No. of Filling Heads2 to 8
Material of ConstructionSS304/SS316
Control SystemPLC with HMI Touchscreen
Filling MethodGear Pump / Piston Type (based on requirement)
Heating JacketIntegrated with digital temperature controller
Power Supply230V/415V, 50Hz AC
Air Consumption4-6 bar (for pneumatic operations)

Industries Benefiting from Buffalo Ghee Filling Machines

1. Dairy Cooperatives and Milk Federations

In India, large-scale producers like Amul, Nandini, and Mother Dairy demand consistent and hygienic packaging systems for their premium ghee products. Shiv Shakti’s filling machines deliver the speed, precision, and automation necessary for such operations.

2. Private Dairy Farms and Ghee Manufacturers

For mid-sized ghee producers, investing in an automated ghee filling line increases productivity while ensuring brand consistency. Shiv Shakti Machtech offers scalable solutions that can grow with the business.

3. Organic and Artisanal Ghee Producers

Smaller producers who focus on A2 buffalo ghee or organic variants benefit from semi-automatic models that offer precision in smaller batch runs without sacrificing quality.

4. Contract Packagers and Exporters

Exporters of ghee require machines that support different international packaging standards, including labeling and hygiene norms. Shiv Shakti’s modular systems can be customized for various international compliance standards.

Advantages of Using Shiv Shakti’s Ghee Filling Machines

✓ High Efficiency

Maximized filling speed with minimal downtime, thanks to quick changeover features and easy cleaning mechanisms.

✓ Precise Control

Servo and PLC systems ensure exact filling with consistent performance—ideal for products like buffalo ghee where underfilling or overfilling is costly.

✓ Reduced Labor Costs

Fully automated and semi-automatic machines reduce dependency on human labor while increasing throughput and uniformity.

✓ Hygienic Design

Conforms to GMP and 3A Dairy Standards, crucial for maintaining product safety and customer trust in the dairy industry.

✓ Customization

Tailored to match specific requirements—container types, filling volumes, production capacities, and heating needs.

Packaging Formats Supported

Shiv Shakti Machtech's buffalo ghee filling solutions are compatible with a variety of packaging types:

  • Glass jars for premium product appeal

  • PET bottles for cost-effective mass retail

  • Tin containers commonly used in traditional Indian ghee packaging

  • Pouches and sachets with special attachments for flexible packaging

These machines can also be integrated with labeling units, capping machines, induction sealers, and conveyors, forming a complete end-to-end filling and packaging line.

After-Sales Support and Services

Shiv Shakti Machtech provides reliable and timely after-sales support, including:

  • On-site installation and commissioning

  • Operator training programs

  • Regular maintenance contracts

  • Spare parts availability

Their team of experienced service engineers ensures that clients across India—including those in remote regions—receive continued support and uptime assurance.

Global and Domestic Reach

While based in Ahmedabad, Shiv Shakti Machtech serves clients across all major Indian states—Punjab, Maharashtra, Karnataka, Tamil Nadu, Uttar Pradesh, and Rajasthan, as well as international clients in the Middle East, Africa, Southeast Asia, and Europe.

Their commitment to quality, transparency, and client satisfaction has made them a trusted name in dairy packaging automation.

Conclusion

For dairy processors and packaging companies looking for a robust, hygienic, and efficient solution to fill buffalo ghee, Shiv Shakti Machtech offers cutting-edge technology backed by decades of industry expertise. Their Buffalo Ghee Filling Machines are designed to optimize productivity, maintain product integrity, and reduce operational costs through automation and precision engineering.

Whether you're a large cooperative society or a niche ghee producer, Shiv Shakti Machtech's machinery brings scalable, future-ready solutions that align with global quality standards.

Location: Ahmedabad, Gujarat, India

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